Baroxon® | Leading Boom Barrier Manufacturer

Project Case — Logistics Warehouse Radar Sensor Upgrade


Release time:

2026-09-23

A Klang distribution centre replaced infrared presence sensors with BRX-RS77 77 GHz millimetre-wave radar, so boom barriers now detect a stationary prime mover reliably in rain, dust and headlight glare.

  • Industry: Logistics warehouse
  • Country / Region: Klang, Selangor, Malaysia
  • Model: BRX-RS77 77 GHz radar sensor + BRX barrier
  • Commissioned: 2025

Challenge

The previous infrared sensors failed in heavy rain and when a truck stopped with its headlights on the sensor, which either held the barrier down on a moving vehicle or kept it open on an empty lane. Every false reading cost the site an intervention from a guard.

Solution

Each of the four yard lanes was fitted with a BRX-RS77 77 GHz radar sensor for presence and direction detection, paired with a matched boom barrier and inductive loop. The radar is unaffected by rain, dust and glare and reports direction, so the controller can distinguish an approaching from a departing vehicle.

Result

False barrier events from weather and headlight glare stopped, lane clearance time held at about 4 seconds per vehicle in wet weather, and guard interventions for barrier faults fell from several per day to none in the review period.

BRX-RS77 77 GHz millimetre-wave radar sensor and boom barrier on a prime-mover lane at a distribution centre in Klang, Selangor, Malaysia.
BRX-RS77 77 GHz millimetre-wave radar sensor and boom barrier on a prime-mover lane at a distribution centre in Klang, Selangor, Malaysia.

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